warehouse employees working with pallet boxes

Implementing modern tools and technologies in warehouses and distribution channels is of utmost importance to ensure you can streamline the order fulfilment processes and make the operations productive and efficient.

The increasing adoption and usage of autonomous mobile robots are helping companies and warehouses worldwide benefit from automatic and semi-automatic palletization and wrapping in logistics.

Streamlining these important processes means you can efficiently pack your goods with stretch wraps and stretch films. Let’s discuss the basics of palletization and the benefits of automated palletization through pallet wrapping machines and other related equipment.


What is Palletization?

Palletization is the process of loading pallets with items or materials, whether they are packaged or in bulk. The pallet serves as a basis for the materials and commodities, facilitating effective handling, storage, and transportation of the unit load, which is the combination of the items and the pallet base.

When the palletization idea initially emerged, it significantly increased the effectiveness of material handling. In the future, rail carriages that formerly took two days to empty may be emptied in only one or two hours.

Modern pallet wrapping machines allow companies to easily wrap different types of materials in stretch wraps and stretch films for safe and efficient storage and transportation.


The Benefits of Automated Palletization and Wrapping

The following are the top five benefits of palletization and wrapping.


1. Consistent Results

The secret to a well-packed pallet is consistency. Uneven layers, crooked items, and other minor errors may compromise the pallet’s structural stability and result in products toppling over or collapsing while in transportation.

Manual palletization makes it rather hard to prevent these human mistakes. However, robotic palletizers always work with mechanical accuracy. Automatic palletizers perfectly arrange your items on the pallet, lowering the risk of damage and enhancing the safety of each product load.


2. Better Employee Retention

A low turnover rate is essential to maintaining your skilled team and saving your company money over the long run. Due to the tiresome and physically demanding nature of physical labour occupations, such as manually stacking and hauling pallets, employee retention can be affected.

Your operators may take up the end-of-line packing process if you automate the palletizing step. Your staff will work in a more satisfying atmosphere if they can operate and maintain equipment rather than carry out the tiresome, labour-intensive job.


3. Minimize Labour Costs

Palletization by hand is a time-consuming, laborious operation that takes up a lot of your workers’ time. Instead, you may employ an automated palletizer to maximize your labour savings. Compared to a human worker, an automatic palletizer can provide superior product loads faster.

You can save labour costs or reallocate staff to more crucial projects when you have an automated palletizer working for you. Pallet wrapping machines not only minimize labour costs but also provide better quality.


4. Minimize Risk of Accidents

By manually stacking a pallet, you have to bend, lift, and stretch a lot. Injury-causing factors at work include poor ergonomics, repetitive motion, and persistent muscular strain.

These factors may cost your company time, money, and some of its most valued employees. Making the switch to automated palletizing is a crucial step toward prioritizing safety in your plant.


5. Customer Satisfaction

Perhaps the most significant advantage of palletizing your inventory is increased customer satisfaction. Nobody wants their purchase to be destroyed when it arrives. Products with crushed boxes, dented cans, or come with flaws will be hard to sell, costing you and your customers a lot of money.

A safe palletizing procedure ensures that your items arrive at their destination undamaged, which keeps your clients satisfied and committed to your brand. Automatic palletizers provide your consumers with the regularity and dependability they need.

Whereas, when you use reliable palletization methods, you will not have to worry about the quality as pallet wrapping machines stretch the wrap in the best way possible to provide quality results.


Final Takeaways

When considering automating your palletizing procedures, it’s vital to be aware of your alternatives and to carefully consider which choice is ideal for your company.

In this regard, a reliable packaging company can help you choose the best packaging method and streamline important logistics processes.

Get in touch with Thong Guan, your trusted packaging expert, for further information.

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